Production Broaching Services
Precision contract broaching for prototype, low-volume and high-volume components. Radar provides complete broaching support using in-house machines, precision tooling and experienced engineering.
Your Complete Contract Broaching Partner
Radar Broaches & Machines provides production broaching services for customers who require precision broached parts without investing in dedicated broaching equipment.
Our team supports the complete process, from drawing review and tooling selection to broaching, inspection and production delivery.
Precision Broaching for Industrial Components
Our production capability supports a wide range of component geometries, materials and batch quantities.
Internal Spline Broaching
Precision broaching of straight and involute internal splines for gears, hubs, sleeves and power-transmission components.
Keyway Broaching
Accurate production of internal keyways in couplings, pulleys, gears, bushings and general engineering components.
Surface Broaching
Broaching of flat surfaces, external slots, forms and other surface profiles for industrial applications.
Custom Internal Profiles
Broaching solutions for special internal shapes, non-standard profiles and customer-specific forms.
Prototype Production
Engineering support for sample parts, development components and low-volume production requirements.
Volume Production
Repeatable production broaching for medium and high-volume batches with controlled process consistency.
Production Broaching Capabilities
Our in-house broaching machines and tooling capability support a broad range of component sizes and applications.
| Maximum Machine Capacity | Up to 50 Tons |
|---|---|
| Maximum Stroke Length | Up to 2000 mm |
| Broaching Processes | Internal, Keyway, Spline, Surface and Custom Profile Broaching |
| Production Volume | Prototype, Low-Volume, Medium-Volume and High-Volume Production |
| Tooling Support | Existing Tool Selection or Custom Broach Manufacturing |
| Fixture Support | Application-Specific Fixtures and Component Holding Solutions |
| Quality Control | Dimensional Inspection, Profile Verification and Process Control |
| Customer Support | Drawing Review, Application Engineering and Production Planning |
Final process capability depends on component material, profile geometry, tolerance, tooling condition and production requirements.
Components We Broach
Gear Hubs
Internal splines, keyways and custom profiles for gear and transmission assemblies.
Couplings
Internal keyways and spline profiles for industrial and drive couplings.
Bushings & Sleeves
Precision internal forms for mechanical and power-transmission applications.
Pulleys
Keyway broaching for belt-drive and industrial pulley components.
Transmission Parts
Internal profiles for automotive and industrial transmission components.
Automotive Components
Repeatable broaching for production automotive parts and assemblies.
Machine Components
Custom profile and keyway broaching for machinery and equipment manufacturers.
Custom Parts
Application-specific broaching for unique component shapes and customer requirements.
From Drawing Review to Finished Components
Drawing Review
We review component drawings, materials, tolerances, profile details and required production quantity.
Tooling Selection
An existing broach is selected or a custom broach and fixture are developed for the application.
Production Broaching
Components are broached using suitable machines, tooling, fixtures and controlled process parameters.
Inspection
Finished profiles and critical dimensions are checked according to customer specifications.
Packaging & Delivery
Completed components are securely packed and prepared for delivery according to the agreed schedule.
Industries We Serve
Automotive
Transmission, drivetrain, hub and powertrain components.
Aerospace
Precision internal forms for specialized engineered components.
Agricultural Equipment
Broached components for tractors, implements and farm machinery.
Industrial Machinery
Keyways, splines and internal profiles for machine assemblies.
Construction Equipment
Heavy-duty broached parts for equipment and power-transmission systems.
Power Transmission
Gears, couplings, sleeves, hubs and drive components.
Defence
Engineered broaching support for approved precision components.
General Engineering
Custom broaching for industrial parts across varied applications.
A Reliable Production Partner
Established Since 1962
More than six decades of experience in broaching machines, tools and applications.
In-House Tooling
Broach manufacturing and tooling support available for application-specific requirements.
Flexible Production
Support for prototype, low-volume and high-volume component production.
Engineering Support
Drawing review, tooling selection, fixture planning and process development.
Production Broaching Requirements
For an accurate technical review and quotation, provide the component drawing, material, profile details, tolerances, batch quantity and annual production requirement.